Metalized Flexible Packaging Market

Metalized Flexible Packaging Market Size, By Material Type (Aluminum Foil, Metalized Films, ALOX/SIOX PP & PET), By Structure (Laminated Structures, Mono-Extruded Structures), By Packaging Type, By End Use & Forecast, 2024 – 2032

Published Date: May - 2025 | Publisher: MIR | No of Pages: 240 | Industry: Packaging | Format: Report available in PDF / Excel Format

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Metalized Flexible Packaging Market Size

Metalized Flexible Packaging Market was valued at USD 13.8 billion in 2023 and is anticipated to grow at a CAGR of over 5% between 2024 and 2032. With the rapid growth in the food & beverages industry, there is an increasing focus on flexible packaging solutions.

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Metalized flexible packaging fits the growing market for convenience meals and ready-to-eat goods like snacks. The packaging solution provides the required barrier qualities and helps to maintain the food freshness. It guarantees that the bottled meals and drinks are safe for a long run.

For instance, Lecta brought Metalvac FP, a metallized paper meant for flexible packaging uses devoid of any particular barrier qualities, in March 2024. Without barrier need, the product is appropriate for last uses including chocolate and ice cream cone wrappers and other food packaging applications.

Metalized Flexible Packaging Market Report Attributes
Report Attribute Details
Base Year 2023
Metalized Flexible Packaging Market Size in 2023 USD 13.8 Billion
Forecast Period 2024 to 2032
Forecast Period 2024 to 2032 CAGR 5%
2032 Value Projection USD 20 Billion
Historical Data for 2021 - 2023
No. of Pages 220
Tables, Charts & Figures 348
Segments covered Material Type, Structure, Packaging Type, End-Use, Region
Growth Drivers
  • Growing demand of metalized flexible packaging with the advancement in technology
  • Increasing demand for longer shelf life of products
  • Rising demand for producing ecofriendly packaging solutions
  • Growing food and beverages industry
  • Growing requirement of packaged goods in healthcare sectors
Pitfalls & Challenges
  • Issues with its barrier performance
  • Complexity in recycling

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In the healthcare and pharmaceutical sectors, flexible packaging solutions are seeing increasing demand among consumers. With regard to the conventional techniques of packaging, flexible packaging is advantageous since it is lightweight, costs few resources to manufacture, and allows flexibility depending on the needs of the consumers. Apart from lessening the environmental impact, the metalized flexible packaging solution helps the businesses to cut the packing cost.

Companies like Cosmo Films are adjusting to the most recent form of applied sciences in order to raise the performance of flexible packaging in the pharmaceutical industry. The emphasis on R&D drives the innovation capacities for the development of advanced materials, including multi-layer films with outstanding barrier properties, so enabling pharmaceutical products to be well-protected against external factors and maintain efficacy and integrity all through the supply chain.

Although they remain less flexible with regard to the multi-layer barrier films, the metalized films are highly appreciated in packaging because of their outstanding barrier capabilities for oxygen, moisture, and light. One should find out whether the packaged goods have pinholes or tiny cracks. The packaged food or beverages must remain fresh, hence flexible packaging must also follow the guidelines depending on the uniformity and thickness of the film layer. Any flaw in the packaging compromises the lot or lessens the packing efficiency.

Market regions

Metalized Flexible Packaging Market Trends

Growing worries about product packaging indicate that new design and development of the packaged goods are in demand since they guarantee safety during their shelf-life. New materials are under development by companies to offer a flexible packaging solution for meeting consumer needs and aesthetic appeal in addition. They are seeking for materials that, in comparison to existing multi-layer films, are more easily recycled. The homogeneity or mono materials structure helps to ease recycling and make the surroundings friendly.

For example, Saica Flex, the division for flexible packaging of Saica Group, effectively created a new mono-material, metalized construction in January 2024 This innovative development was intended to appeal to a broad range of goods. The flexible packaging division of Saica Group has effectively created a novel metallized MonoPE triplex structure; a mono-material pack, with a premium metallized look, high barrier, versatile, and fit to customer needs.

Our changing use and recycling of packaging is a positive development. Businesses are creating easily recyclable and reusing packages nowadays. This is fantastic news for the surroundings! Eco-friendly packaging keeps goods safe and lowers waste, hence it is becoming more and more appealing. To extend the freshness of food and other items, packaging must be heat and other condition-resistant. For instance, Parkside Flexibles debuted in June 2024 a new kind of recyclable packaging paper with a metal coating. This makes the paper more heat-resistant, simpler to print on, and better at blocking moisture, light, and oxygen—which can spoil food.

Metalized Flexible Packaging Market Analysis

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Based on material type, the market is segmented into aluminum foil, metalized films, ALOX/SIOX PP & PET, and others. Metalized films dominated the market in 2023 and are expected to reach over USD 6.5 billion by 2032.

  • Metalized films have gained significant traction in the market due to their barrier properties, aesthetic appeal toward the customers, and effectiveness after applying. Films tailored for packaging dry fruits, beverages, chips, snacks, biscuits, cookies, and other confectionery and chocolate items are tested with metalized films.
  • With the rising trends of consumers buying products through online shopping, the e-commerce sectors look for a better packaging solution to meet the specific consumer demand and have an appealing factor in brands differentiation. The film layer is vital in various industries, such as pharmaceutical and food industries, where barrier potential needs to be high.

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Based on end-use type, the market is segmented into food & beverage, pharmaceuticals, cosmetics & personal care, and others. The food & beverage segment represents the fastest growing segment, with a CAGR of over 5.5% between 2024 and 2032.

  • There is a growing demand for metalized flexible packaging, which is made from recycled and biodegradable materials. To reduce the environmental footprint, organizations are shifting toward lighter materials and using certain new technologies of atomic layer deposition for the enhancement of the barrier properties.
  • In food & beverages industry, there is incorporation of transparent windows within metalized flexible packaging to provide a visual appeal to customers and create unique shapes specifically tailored to different types of products and customer needs

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The metalized flexible packaging market is experiencing an unprecedent growth in Asia Pacific and is expected to reach USD 7 billion by 2032. The Asia Pacific region is highly lucrative within the metalized flexible packaging solution with the advent of urbanization and industrialization in key countries such as China, Japan, and India. South-East Asian countries are demanding more sustainable packaging option and less waste. Considering the rising challenges in logistics, the countries are developing solutions with lightweight packages and durability to withstand light and heat.

North America is continuously adopting and developing new technologies for the packaged solution requirement. There is a stronger focus on new coating and materials that can serve the purpose of the safety of packaged items and improve the shelf life. To meet the consumers’ demands and regulatory standards, there is a push toward sustainable flexible packaging options for packaging.

Asia Pacific Region

Metalized Flexible Packaging Market Share

Amcor Group GmbH and Mondi Group together held over 12% share of the metalized flexible packaging industry in 2023. Amcor Group GmbH is proficient in developing and producing responsible packaging solutions for various food, beverage, pharmaceutical, medical, home and personal-care, and other related products. It has deep expertise and brings together the best in packaging design, science, manufacturing, and people to help the business grow.

Mondi Group has presence in more than 30 countries and deliberately focuses on packaging and paper, contributing to a better world by making innovative solutions that are sustainable by design. Mondi’s employees work across 100 production sites and develop solutions that are highly efficient in the barrier factors for the protection of goods.

Metalized Flexible Packaging Market Companies

Major players operating in the metalized flexible packaging industry are

Metalized Flexible Packaging Industry News

  • In May 2023, Uflex Company’s packaging films division launched the metalized high barrier easy tear polyester (F-ETB-M) film to address the barrier requirements of different pouches and packaging applications while enabling easy-to-tear package properties from both directions. The oxygen barrier of this film makes it suitable for packaging items such as mouth fresheners, tea sachets, confectionary items, biscuits, and multiple pharma and medical products.
  • In August 2023, Amcor announced the agreement to acquire Phoenix Flexibles, expanding its capacity in the high-growth India market. The aim was to develop a substantial flexible packaging solution and cater to the needs and demands of the consumers in the flexible packaging section.

The metalized flexible packaging market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD million) from 2024 to 2032, for the following segments

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Market, By Material Type

  • Aluminum foil
  • Metalized films
  • ALOX/SIOX PP & PET
  • Others

Market, By Structure

  • Laminated structures
  • Mono-extruded structures
  • Other structures

Market, By Packaging Type

  • Pouches
  • Bags
  • Wraps
  • Labels
  • Laminates
  • Rollstock
  • Other

Market, By End-Use

  • Food & beverage
  • Pharmaceuticals
  • Cosmetics & personal care
  • Others

The above information is provided for the following regions and countries

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Rest of Europe
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • ANZ
    • Rest of Asia Pacific 
  • Latin America
    • Brazil
    • Mexico
    • Rest of Latin America 
  • MEA
    • UAE
    • Saudi Arabia
    • South Africa
    • Rest of MEA

 

Table of Content

  • Introduction
    1.1 Market Overview
    1.2 Market Definition
    1.3 Market Dynamics

  • Market Segmentation by Types
    2.1 Metalized PET Film
    2.2 Metalized BOPP Film
    2.3 Metalized CPP Film
    2.4 Other Types

  • Market Segmentation by Application
    3.1 Food & Beverage Packaging
    3.2 Pharmaceutical Packaging
    3.3 Personal Care & Cosmetics
    3.4 Industrial Packaging
    3.5 Others

  • Key Players
    4.1 Company Profiles
    4.2 Market Share Analysis
    4.3 Recent Developments

  • Regional Analysis
    5.1 North America
    5.2 Europe
    5.3 Asia Pacific
    5.4 Latin America
    5.5 Middle East & Africa

  • Market Trends and Opportunities

  • Challenges and Restraints

  • Conclusion and Future Outlook

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