Process Automation And Instrumentation Market Size, Share & Trends Analysis Report By Instrument Type (Field Instruments, Control Valves & Analyzers), By Solution, By End Use, By Region, And Segment Forecasts
Published Date: April - 2025 | Publisher: MRA | No of Pages: 260 | Industry: technology | Format: Report available in PDF / Excel Format
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The size of the global process automation and instrumentation market was valued at USD 74.45 billion in 2024 and is expected to expand at a CAGR of 5.9% during the period 2025-2035. The growth of the market is mainly driven by the growing need of industries to reduce operational expenses while, at the same time, improving productivity. Organizations are making more investments in smart factories that combine cyber-physical systems, IoT, and real-time data analytics.
The trend to move towards automation solutions on a cloud is rapidly picking up the pace in the market due to the growing need for flexible, scalable, and cost-effective platforms that provide the capability for the real-time management and monitoring of cloud resources. All these parameters are anticipated to pose rich opportunity for market growth.
The coming together of advance technologies like Internet of Things (IoT), artificial intelligence (AI), and machine learning (ML) is revolutionizing the industry for process automation and instrumentation. IoT links sensors and systems to centralized platforms, allowing real-time data collection and predictive maintenance to avoid downtime. AI and ML optimize process parameters, enhance yield, and lower energy usage by analyzing historical and real-time data. These technologies facilitate adaptive control systems that adapt to evolving conditions, fueling the shift towards smarter, more flexible, and proactive automation in digital plants and smart factories and thus fueling the process automation and instrumentation industry growth.
In addition, the increasing trend towards remote monitoring and control solutions is a significant trend in the process automation and instrumentation industry. This trend is primarily fuelled by the requirement to enhance safety and operational flexibility, particularly in dangerous or geographically dispersed settings like offshore oil rigs, chemical plants, and mines. Remote automation solutions are being widely implemented by industries to enhance safety measures, minimize labor expenses, and ensure round-the-clock operations, which is likely to fuel the market growth in the next few years.
Also, the world's drive toward Industry 4.0 and smart production is driving the process automation and instrumentation business largely. Industry 4.0 involves the marriage of cyber-physical systems, industrial robotics, big data, and analytics and digital twins within manufacturing and process industries. Such a transformation supports the ability to build extremely automated, networked, and cognitive production spaces with the ability to self-optimize and respond real-time, thereby further accelerating market growth.
In addition, Governments across the globe are heavily investing in infrastructure development and manufacturing capacity to facilitate economic growth, which in turn is compelling the use of automation technologies to address rising production levels. As an example, the highly regulated nature of the pharmaceutical industry's process control and quality assurance requirements is generating significant demand for accurate instrumentation and automated monitoring systems. All these factors are anticipated to spur the market growth during the years to come.
Report Coverage & Deliverables
PDF report & online dashboard will help you understand
- Competitive benchmarking
- Historical data & forecasts
- Company revenue shares
- Regional opportunities
- Latest trends & dynamics
Instrument Type Insights
The field instruments segment dominated the market with a highest market share of 60.4% in 2024 due to their pivotal contribution to providing correct, real-time measurements of industrial processes. Their extensive use in industries like oil & gas, water treatment, and manufacturing due to the escalating demand for precision and safety within complex process settings is fueling the growth of the market. Additionally, advancements in sensor technology and the incorporation of smart features, e.g., wireless communication and self-calibration, are propelling the segmental growth.
The control valves & analyzers segment is likely to experience at the highest CAGR of 6% during 2025-2035 due to increasing need for stricter control over intricate process variables like pH, viscosity, and flow rates. As industries are shifting towards predictive maintenance and closed-loop control systems, analyzers are becoming inevitable for real-time data acquisition, while control valves are essential for automated control. This expansion is also fueled by the drive towards energy efficiency, tighter environmental laws, and increased usage in areas like chemical processing and pharmaceuticals.
Solution Insights
The programmable logic controllers (PLC) segment had the largest market revenue share in 2024 due to their scalability, reliability, and capacity for real-time decision-making in industrial automation. Their ability to be applied across a range of industries, from discrete manufacturing to continuous processing, makes them an integral element of automation architecture. Growing incorporation with IoT and SCADA systems and the steady modernization of legacy industrial infrastructure will drive segmental growth over the next few years.
The advanced process control (APC) segment is anticipated to see at the highest CAGR during 2025-2035, as it can optimize sophisticated processes by taking advantage of predictive models and real-time data analysis. With industries looking to decrease variability, improve throughput, and reduce energy consumption, APC solutions become unavoidable to attain operational excellence. The increased usage of AI/ML-powered process optimization software and the increasing demand for real-time decision-making in such high-value industries as refining, petrochemicals, and pharma are fuelling this segment's growth.
End Use Insights
The oil & gas industry had the highest market revenue share in 2024 due to its long history of dependence on automation and instrumentation for process efficiency, safety, and compliance. With operations dispersed across remote and hazardous locations, the industry relies significantly on strong automation systems to monitor and control assets. The continuous demand for increasing recovery rates, controlling costs, and adhering to strict environmental norms maintains investment in automation technology at a high level in this industry, which is anticipated to stimulate the segmental growth during the next few years.
Pharmaceutical segment is anticipated to experience the highest CAGR during the period 2025-2035, led by mounting regulatory pressures, high-quality production demand, and traceability in drug production. Automation and instrumentation assist in meeting requirements like the FDA's cGMP while enhancing process repeatability and minimizing human error. The growth in personalized medicine, biologics, and stringent quality control parameters is forcing pharmaceutical firms to implement sophisticated, flexible, and data-integrated automation systems. All these are anticipated to drive the segmental growth over the upcoming years.
Regional Insights
North America led the market for process automation and instrumentation with the highest revenue share of 40.4% in 2024. Strong emphasis of the region on operational efficiency as well as cost cutting is primarily responsible for accelerating adoption of such technologies. Various industries are continually investing in process automation solutions in order to reduce manual intervention, optimize resource consumption, and rationalize processes, thereby leading to increased productivity as well as minimizing downtime.
U.S. Process Automation And Instrumentation Market Trends
The process automation and instrumentation market in the U.S. accounted for the largest market revenue share of 77% in North America in 2024, driven by the restoration of corporate infrastructure and the integration of advanced software solutions to enhance productivity. This includes the adoption of new technologies and systems designed to optimize operations across various industries.
Europe Process Automation And Instrumentation Market Trends
The process automation and instrumentation market in Europe is expected to grow at a significant CAGR of 7% from 2025 to 2035. This growth is driven by the region’s growing focus on digital transformation initiatives to modernize manufacturing processes. This includes the adoption of smart manufacturing technologies that leverage automation, data analytics, and interconnected systems to enhance productivity, flexibility, and sustainability in industrial operations.
The UK process automation and instrumentation market is expected to grow at the fastest CAGR in the coming years, driven by the growing implementation of cybersecurity measures to protect automated systems from potential cyber threats. With the increasing integration of digital technologies in industrial processes, robust cybersecurity frameworks are being implemented to safeguard critical infrastructure and ensure the integrity of automation systems, thereby driving regional market growth.
The process automation and instrumentation market in Germany is fueled by the country’s growing investments in workforce training programs to equip employees with the necessary skills to operate and maintain advanced automation systems. These initiatives aim to bridge the skills gap, ensuring that the workforce can effectively manage and optimize automated processes in various industries. ​
Asia Pacific Process Automation And Instrumentation Market Trends
The Asia Pacific process automation and instrumentation market is likely to expand at the highest CAGR of 7% during the period 2025-2035, catalyzed by massive investments in 5G infrastructure and the mass usage of smartphones. The area is experiencing increased demand for process automation and instrumentation due to the cost-effectiveness of process automation and instrumentation platforms, and the growing number of mobile users further stimulates market growth, enabling high-quality gaming for a larger population.
The Japan process automation and instrumentation market is on the upswing due to its aging workforce and labor shortages, which have led industries to implement automation technologies to sustain productivity and competitiveness. The government's "Society 5.0" policy focuses on the embedding of digital technologies, such as artificial intelligence (AI) and IoT, in order to achieve a super-smart society. The policy endorses the application of collaborative robots (cobots) and intelligent automation systems across industries such as automotive, electronics, and healthcare, with an aim to maximize efficiency and cope with labor issues. Such efforts are likely to propel the growth of the market in Japan.
The market for China's process automation and instrumentation is increasing rapidly, driven by increased development in 5G infrastructure, advancements in smartphone technology, and strong cloud services. Subscription-based gaming models are becoming increasingly popular, providing affordable access to a large games library. Increased integration
with streaming platforms is also enhancing user engagement and expanding the reach of process automation and instrumentation services in the country, thereby driving the market growth.
Key Process Automation And Instrumentation Company Insights
Some of the key players operating in the market include Amazon Web Services, Inc., and NVIDIA Corporation, among others.
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Siemens AG is a technology company that operates worldwide in industrial automation, with an extensive portfolio of products and services in industries ranging from manufacturing, energy, to healthcare. It offers an extensive portfolio of products and solutions for process automation and instrumentation, ranging from industrial control systems, sensors, and drives to software platforms. Siemens' Digital Industries sector services industries like automotive, pharmaceuticals, chemicals, food, and beverage through its integrated automation solutions that integrate hardware, software, and cloud-based offerings like the MindSphere IoT platform.
Emerson Electric Co. is an American multinational company, a global leader in automation technology, process control systems, and instrumentation. Emerson's Automation Solutions business provides a complete portfolio of products, including control systems (DeltaV and Ovation), valves, actuators, analytical instruments, and software platforms such as the Plantweb Digital Ecosystem. The firm operates across multiple industries, including oil and gas, power generation, chemicals, and pharmaceuticals, with an emphasis on supporting digital transformation and sustainability initiatives to maximize performance and minimize environmental footprint.
Endress + Hauser, Inc. and Omron Corporation are two of the new entrants in the instrumentation and process automation industry.
Endress+Hauser, Inc. is a Swiss corporation that deals with process measurement and automation solutions, providing products like flow, level, pressure, and temperature sensors, and liquid analysis instruments. The company provides services to markets like chemical, food and beverage, oil and gas, and water treatment. The company specializes in enhancing the efficiency, safety, and sustainability of processes. The company also focuses on digitalization and innovation through the use of advanced communication technologies and strategic alliances.
Omron Corporation is a Japanese electronics and automation manufacturer offering a broad portfolio of factory automation products such as sensors, industrial robots, PLCs, and safety components. Supplying industries such as automotive and electronics manufacturing, the company combines robotics and AI to boost productivity and safety. The company ensures innovation, sustainability, and customer service to address changing industrial automation demands.
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Key Process Automation And Instrumentation Companies
The following are the leading companies in the process automation and instrumentation market. These companies collectively hold the largest market share and dictate industry trends.
- Siemens AG
- Schneider Electric
- Emerson Electric Co.
- Rockwell Automation Inc.
- ABB Ltd.
- Honeywell International Inc.
- Yokogawa Electric Corporation
- Endress+Hauser, Inc.
- FANUC Corporation
- Omron Corporation
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