U.S. Industrial Boiler Market

U.S. Industrial Boiler Market Size By Fuel (Natural Gas, Oil, Coal), By Capacity, By Technology (Condensing, Non-Condensing), By Application (Food Processing, Pulp & Paper, Chemical, Refining, Primary Metal) & Forecast, 2024 – 2032

Published Date: May - 2025 | Publisher: MIR | No of Pages: 240 | Industry: Energy-and-Power | Format: Report available in PDF / Excel Format

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U.S. Industrial Boiler Market Size

Rising to USD 1.5 billion in 2023, U.S. Industrial Boiler Market size is expected to show 4.4% CAGR from 2024 to 2032. Low emission level combined with enhanced safety will help to favor the product penetration.

To identify important trends in the market

Rising industrialization and large investments in the construction of manufacturing facilities are projected to cause 4.8% CAGR in the industrial boiler market. The business scenario will be favored by involvement of private enterprises and federal government toward the growth of current sectors. Moreover, the implementation of emission control policies meant to lower Greenhouse Gas (GHG) emissions has resulted in an increasing trend of substituting energy-efficient boilers for conventional steam generating units.

U.S. Industrial Boiler Market Report Attributes

Report Attribute Details
Base Year 2023
U.S. Industrial Boiler Market Size in 2023 USD 1.5 Billion
Forecast Period 2024 to 2032
Forecast Period 2024 to 2032 CAGR 4.4%
2032 Value Projection USD 2.2 Billion
Historical Data for 2019 to 2023
No. of Pages 950
Tables, Charts & Figures 2,594
Segments covered Capacity, Fuel, Technology, Application
Growth Drivers
  • Upgradation and replacement of existing boilers
  • Positive outlook toward chemical and food processing industries
  • Adoption of stringent emission regulations
Pitfalls & Challenges
  • High initial investment

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What are the growth opportunities in this market?

COVID– 19 Impact

The COVID-19 has affected the sector barely perceptibly. Given strong heating demand across the many states, the boiler units should see a high demand. The demand for these boiler systems has been hampered by slow economic rebounds and limited manufacturing across several sectors as well as possibly less demand for water heating technology.

Analysis of U.S. Industrial Boiler Markets
Find out more about the main segments forming this market.

By 2032 the gas fired boiler sector will have grown at a rate of 5.2%. Competitive natural gas rates along with increasing propensity toward using sustainable technologies will help to change the sector potential. Strict government rules on the acceptance of low-emission fuels along with great availability of gas supply networks across the country will help to further provide a positive picture for U.S. industrial boiler industry.

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Find more information about the main players influencing this market.

In 2022 the 10–50 MMBtu/hr industrial boiler market will have taken over 25% of the market. Increasing application of these technologies throughout food and beverage and pulp and paper sector will favorably affect the industry scene. Key benefits of the product include minimal initial investment and maintenance cost as well as simplicity of installation, which will help the company to expand.

Condensing boilers are being adopted in good measure in response to growing focus on lowering carbon footprints and energy conservation. The National Emission Standards for Hazardous Air Pollutants (NESHAP) have been adopted by the Environmental Protection Agency (EPA) to control emissions from boilers producing replacement of current boiler units with condensing systems. Analyzing important factors including decreased heating costs, energy efficiency, and operational safety helps one to decide the penetration of these heating systems.

By 2022 the value of the refinery application exceeded USD 100 million. These systems are used for the distillation and captive power generating needs over this application area. Furthermore energizing the U.S. industrial boiler market dynamics would be growing demand for chemicals across the pairs of application industries along with continuous retrofitting and upgrading of current refineries.

Seeking information particular to a region?

The good attitude toward the chemical, refining, and petrochemical sectors will help the West South Central industrial boiler market to exceed USD 400 million by 2032. Rising expenditures in refactory renovation and strong expansion of the main metal production industry will drive demand for these systems in the area. Furthermore complementing the business development will be continuous chemical industry investment and growing disposable income.

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U.S. Industrial Boiler Market Share

The key companies operating in the United States industrial boiler industry include

  • Babcock & Wilcox Enterprises
  • The Fulton Companies
  • Hurst Boiler & Welding Co
  • Cleaver-Brooks
  • Clayton Industries
  • Rentech Boilers
  • Victory Energy Operations
  • Miura America Co.
  • Superior Boiler Works
  • Simoneau
  • Vapor Power International
  • Columbia Boiler Company
  • Powermaster
  • York-Shipley
  • Bosch Industriekessel
  • Sioux Corporation
  • Acme Engineering Products
  • Unilux Advanced Manufacturing

U.S. Industrial Boiler Industry News

  • For an American petrol refinery, Babcock & Wilcox delivered two package boilers, auxiliary equipment, and sophisticated pollution control technologies in November 2022. These package boilers and emission control systems give consumers choices and features to satisfy the particular needs and challenges of the petroleum refining company.
  • Bosch Industriekessel debuted a new Variant Refrigerant Flow (VRF) series, the Air Flux series, which gives end users dependability and energy economy in July 2020. The product fits the commercial buildings and small and medium businesses like hotels and is offered in several sizes. The new product introduction helped the business to broaden its range of products, therefore enhancing the clientele of the organization.

This market research report on U.S. industrial boiler includes in-depth coverage of the industry with estimates & forecast in terms of “Units”, “MMBTU/hr” & “USD” from 2019 to 2032, for the following segments

Market, By Fuel

  • Natural Gas
  • Oil
  • Coal
  • Others

Market, By Capacity

  • 0.3 - 2.5 MMBtu/hr
  • 2.5 - 10 MMBtu/hr
  • 10 - 50 MMBtu/hr
  • 50 - 100 MMBtu/hr
  • 100 - 250 MMBtu/hr
  • > 250 MMBtu/hr

Market, By Technology

  • Condensing
  • Non-Condensing

The above information has been provided for the following regions and states

  • East North Central
    • Illinois
    • Indiana
    • Michigan
    • Ohio
    • Wisconsin
  • West South Central
    • Arkansas
    • Louisiana
    • Oklahoma
    • Texas
  • South Atlantic
    • Delaware
    • Florida
    • Georgia
    • Maryland
    • North Carolina
    • South Carolina
    • Virginia
    • West Virginia
    • Washington D.C.
  • North East
    • Connecticut
    • Maine
    • Massachusetts
    • New Hampshire
    • Rhode Island
    • Vermont
    • New Jersey
    • New York
    • Pennsylvania
  • East South Central
    • Alabama
    • Kentucky
    • Mississippi
    • Tennessee
  • West North Central
    • Iowa
    • Kansas
    • Minnesota
    • Missouri
    • Nebraska
    • North Dakota
    • South Dakota
  • Pacific States
    • Alaska
    • California
    • Hawaii
    • Oregon
    • Washington
  • Mountain States
    • Arizona
    • Colorado
    • Utah
    • Nevada
    • New Mexico
    • Idaho
    • Montana
    • Wyoming

Frequently Asked Questions (FAQ)

How big is the industrial boiler market in the U.S.?

The market size of U.S. industrial boiler reached USD 1.5 billion in 2023 and will depict 4.4% CAGR during 2024 to 2032, attributed to the rapid industrialization and extensive investments toward the development of manufacturing facilities.

Why are industrial boilers used for refinery applications?

The refinery application segment crossed valuation of USD 100 million in 2022 and is poised to gain significant momentum till 2032 owing to the ongoing retrofitting and modernization of existing refineries.

Which are the leading firms engaged in the business landscape?

U.S. industrial boiler industry consists of Babcock & Wilcox Enterprises, The Fulton Companies, Hurst Boiler & Welding Co, Cleaver-Brooks, Clayton Industries, Rentech Boilers, Victory Energy Operations, Miura America Co., Superior Boiler Works, Simoneau, Vapor Power International, Columbia Boiler Company, Powermaster, York-Shipley, Bosch Industriekessel, Sioux Corporation, Acme Engineering Products, and Unilux Advanced Manufacturing.

What is the worth of West South Central industrial boiler industry?

The West South Central industrial boiler sector is estimated to amass USD 400 million by 2032 driven by the positive outlook towards the chemical, refining, and petrochemical sectors.

Table of Content

Table of Contents

  1. Executive Summary
    1.1 Market Overview and Key Insights
    1.2 U.S. Market Size Snapshot (2025–2035)
    1.3 Growth Drivers and Trends
    1.4 Analyst Recommendations

  2. Introduction to Industrial Boilers
    2.1 Definition and Market Scope
    2.2 Types and Operating Principles
    2.3 Research Objectives and Methodology
    2.4 Data Sources and Assumptions

  3. U.S. Market Landscape
    3.1 Macroeconomic Indicators and Industrial Output
    3.2 Energy Consumption Trends
    3.3 Industry Demand and Usage Patterns

  4. Market Dynamics
    4.1 Market Drivers
    4.2 Restraints and Challenges
    4.3 Opportunities in Emerging Industries
    4.4 Value Chain and Supply Chain Analysis
    4.5 Porter’s Five Forces Analysis

  5. Market Size and Forecast (2025–2035)
    5.1 Historical Market Trends
    5.2 Revenue and Volume Forecast
    5.3 Pricing Analysis

  6. Segmentation Analysis
    6.1 By Boiler Type

    • Fire-Tube

    • Water-Tube

    • Electric

    • Hybrid

    6.2 By Fuel Type

    • Coal

    • Natural Gas

    • Oil

    • Biomass

    • Others

    6.3 By Capacity

    • ≤10 MMBtu/hr

    • 10–50 MMBtu/hr

    • 50 MMBtu/hr

    6.4 By End-Use Industry

    • Power Generation

    • Chemicals & Petrochemicals

    • Food & Beverage

    • Pulp & Paper

    • Oil & Gas

    • Others

  7. Regulatory and Policy Environment
    7.1 Emission Control and Boiler Efficiency Standards (EPA, DOE)
    7.2 Boiler Safety Regulations
    7.3 Incentives for Clean and Energy-Efficient Boilers

  8. Technology and Innovation Trends
    8.1 Smart Boiler Systems and Remote Monitoring
    8.2 Condensing and High-Efficiency Boilers
    8.3 Integration with Renewable Energy Sources

  9. Competitive Landscape
    9.1 Market Share Analysis of Leading Players
    9.2 Company Profiles and Offerings
    9.3 Strategic Initiatives: M&A, Product Development, Expansions
    9.4 Distribution Network and Partner Strategies

  10. Strategic Outlook and Market Opportunities
    10.1 Investment Trends by Industry and State
    10.2 Opportunities in Retrofitting and Replacements
    10.3 Long-Term Growth Forecast and Roadmap

  11. Appendix
    11.1 Glossary of Terms
    11.2 List of Abbreviations
    11.3 Research Methodology Overview
    11.4 References and Data Sources

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