Power Battery TAB-Lead Market

Power Battery TAB-Lead Market – Global Industry Size, Share, Trends, Opportunity, and Forecast Segmented By Type of Batteries (Lithium-ion, Lithium-Polymer, Lead Acid), By Voltage of Battery (Less than 12V, 12V to 24V, more than 24V), By Applications (Automotive, Consumer Electronics, Industrial), By Region, By Competition 2018-2028

Published Date: May - 2025 | Publisher: MIR | No of Pages: 320 | Industry: Power | Format: Report available in PDF / Excel Format

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Forecast Period 2024-2028
Market Size (2022) USD 522.16 Million
CAGR (2023-2028) 18.51%
Fastest Growing Segment Industrial
Largest Market Asia Pacific

Market Overview

The global Power Battery TAB-Lead Market reached a valuation of USD 522.16 Million in 2022 and is projected to experience strong growth in the forecast period, exhibiting a CAGR of 18.51% through 2028.  Electric Vehicles (EVs) are gaining popularity due to their environmental advantages and reduced operating expenses.

Power Battery TAB-Lead Market

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The tab lead for power batteries is crucial for EV batteries, providing electrical conductivity and ensuring proper battery function. We use Energy Storage Systems (ESS) to store excess energy from renewable sources like solar and wind power. They also serve as backup power during outages. Power battery tab-lead is used in ESS to connect the battery cells. Governments worldwide are offering financial and other support to encourage the adoption of EVs and ESS, which is driving the demand for power battery tab lead. Furthermore, the declining cost of lead recently is making power battery tab-lead more affordable.

Key Market Drivers

The necessity for effective energy storage solutions, the expanding renewable energy industry, and the rising demand for electric vehicles (EVs) have all contributed to the recent notable increase in the global power battery market. Lead-acid batteries, more especially valve-regulated lead-acid batteries (VRLA), have attracted a lot of interest among the different battery types utilized in these applications. This research will examine the main drivers, market trends, and factors influencing the growth of the global power battery TAB-Lead (Thin, Absorbent Glass Mat) industry.

Electric Vehicles (EVs) Revolution

The growing electric vehicle market is one of the main factors propelling the worldwide TAB-Lead battery market. Automakers are concentrating more on electric transportation options as governments around the world stress the need to lower greenhouse gas emissions. Because of their dependability, affordability, and capacity to deliver high power in brief bursts, lead-acid batteries—including TAB-Lead batteries—have found use in hybrid electric vehicles (HEVs) and start-stop systems. The growth of the EV sector is anticipated to increase demand for TAB-Lead batteries, particularly in emerging economies.

Renewable Energy Integration

Effective energy storage solutions have become necessary as a result of the shift to renewable energy sources like solar and wind power. TAB-Lead batteries are essential for stabilizing the energy grid by storing surplus energy produced by renewable sources and delivering it when needed. As governments and companies work to lessen their carbon footprint, the market for TAB-Lead batteries is anticipated to develop as a result of this integration of renewable energy sources.


Power Battery TAB-Lead Market

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Industrial Applications

Lead-acid batteries are extensively utilized in many industrial applications, including backup power solutions, forklifts, and uninterruptible power supply (UPS) systems. These batteries provide dependable power backup, guaranteeing continuous operations in vital sectors like manufacturing, data centers, and healthcare. The market for TAB-Lead batteries will grow as a result of the need for economical and effective power solutions as industries continue to grow. To keep networks connected during power outages, the worldwide telecommunications sector mostly depends on backup power solutions. Lead-acid batteries are a popular option because of their capacity to deliver a consistent and reliable power source. We anticipate an increase in demand for TAB-Lead batteries due to the ongoing growth of the telecommunications industry, which will propel market expansion.

Recycling Initiatives

Increased initiatives to recycle lead-acid batteries, notably TAB-Lead batteries, are a result of environmental concerns. Lead mining and battery disposal have a smaller environmental impact when lead-acid batteries are recycled. Recycling programs are being promoted by governments and organizations, which could have a positive impact on the TAB-Lead battery industry by reducing waste and guaranteeing a sustainable raw material supply.

Technological Advancements

The performance and longevity of TAB-Lead batteries have improved as a result of advancements in battery technology. These advancements include improvements in battery management systems, electrode materials, and separator technologies. TAB-Lead batteries' improved performance and longer lifespans make them more appealing for a range of uses, which propels market expansion. The economic climate also significantly influences the expansion of the TAB-Lead battery market. Production costs and pricing can be impacted by variables such as changes in government policy, exchange rates, and the price of raw materials. Favorable policies and economic stability can create an environment that benefits both investors and manufacturers, thereby encouraging market growth.

Through mergers and acquisitions, the TAB-Lead battery market has become more consolidated, allowing businesses to broaden their product lines and global reach. There is more rivalry as a result of existing companies and new entrants stepping up their attempts to capture market share as the need for energy storage solutions grows. Stricter environmental restrictions pertaining to the recycling and disposal of lead-acid batteries are compelling manufacturers to adopt more sustainable techniques. To meet changing consumer needs, manufacturers are expanding their product lines by investigating cutting-edge battery chemistries in addition to conventional lead-acid batteries. The electric car revolution, the integration of renewable energy, industrial applications, and recycling activities are some of the factors that are expected to propel the global power battery TAB-Lead market's significant expansion in the following years. The market's trajectory is also significantly shaped by economic considerations, global market trends, and technological breakthroughs. The market for TAB-Lead batteries is anticipated to continue to play a significant role in the energy storage landscape as long as the globe prioritizes sustainable energy and efficient power solutions. To maintain sustainability and competitiveness throughout time, manufacturers' capacity to adjust to shifting consumer preferences and environmental laws will also be a determining factor in the market's development.

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Key Market Challenges


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Environmental Concerns and Lead-Acid Batteries

Researchers have well documented the effects of lead-acid batteries, such as TAB-Lead batteries, on the environment. The main issue is lead pollution, which can arise from inappropriate recycling and disposal methods. Lead is a poisonous material that can be bad for both the environment and people. The industry must investigate alternate battery materials and implement strict recycling and disposal policies to overcome this obstacle.

Limited Energy Density

TAB-Lead batteries have a lower energy density than more recent battery technologies like lithium-ion, which means they store less energy per unit of weight or volume. Because of this limitation, they are less appropriate for uses where weight and space are critical, like long-range electric cars. To make lead-acid batteries more competitive in various applications, research and development must increase energy density. Compared to lithium-ion batteries, TAB-Lead batteries have fewer charge-discharge cycles. In applications like renewable energy storage that require frequent cycling, the short cycle life of TAB-Lead batteries might be a major disadvantage. We can extend the cycle life of TAB-Lead batteries by developing advanced electrode materials and improving battery management systems.

Competition from Other Battery Chemistries

Different battery chemistries are fighting for supremacy in the fiercely competitive power battery market. Because of their longer cycle life and higher energy density, lithium-ion batteries in particular have become widely used. Manufacturers of TAB-Lead batteries need to identify their market niche and concentrate on uses where their distinct benefits—like affordability and dependability—outweigh those of their rivals.

Limited Application in High-Performance EVs

TAB-Lead batteries have proven successful in entry-level and low-cost EVs, but they have problems with high-performance EVs. Higher energy densities and quicker charge-discharge rates—areas in which lithium-ion batteries excel—are required to meet the demands of greater driving ranges and quicker charging times. Manufacturers of TAB-Lead batteries should investigate cutting-edge engineering and production methods to enhance performance and overcome this difficulty.

Regulatory Hurdles

Global regulatory frameworks pertaining to product safety, recycling, and environmental impacts are getting stricter. It can be difficult for battery producers to comply with these rules. Companies must spend money on research and development to produce more ecologically friendly battery chemistries and procedures that comply with changing regulations to overcome this obstacle.

Supply Chain Vulnerabilities

The availability of raw minerals like lead and the global supply chain are both susceptible to interruptions. Changes in material pricing, trade restrictions, and geopolitical conflicts can all have an effect on battery production and the supply chain. By exploring alternative materials and diversifying your supply sources, you can mitigate these hazards.

Technological Obsolescence

The rapid pace of advancements in battery technology presents a risk of obsolescence for existing products. To stay competitive and relevant in this rapidly evolving market, TAB-Lead battery manufacturers must prioritize staying at the forefront of research and development.

While TAB-Lead batteries are recognized for their cost-effectiveness, strong competition from other battery chemistries, along with the need to meet changing performance demands, can exert pressure on prices. Finding strategies to maintain cost competitiveness while simultaneously enhancing performance is essential for long-term success in this market.

Key Market Trends

Electrification Revolution

One of the most prominent trends propelling the TAB-Lead battery market is the electrification revolution. Governments worldwide are setting ambitious targets to reduce greenhouse gas emissions, which has spurred the adoption of electric vehicles (EVs). TAB-Lead batteries have found a niche in the EV market due to their affordability, reliability, and ability to deliver high power outputs. As more automakers expand their EV offerings, the demand for TAB-Lead batteries is expected to grow significantly.

Renewable Energy Integration

The global move toward renewable energy sources such as solar and wind power has generated a demand for effective energy storage solutions. Lead-acid batteries are vital in storing surplus energy produced from renewables and releasing it when required, which helps stabilize the power grid. We expect the integration of renewable energy sources to drive growth in the TAB-Lead battery market, in line with the global shift toward sustainable energy systems.

Lead-acid batteries have long been a standard in various industrial applications, including uninterruptible power supply (UPS) systems, forklifts, and backup power solutions. The ongoing growth of the industrial sector, propelled by factors like the expansion of e-commerce and the demand for data centers, is anticipated to boost the need for reliable power solutions, thereby benefiting the TAB-Lead battery market.

Telecommunications Sector Growth

To maintain connectivity during power outages, the telecommunications sector mostly depends on backup power supplies. TAB-Lead batteries have become well-known in this industry because of their capacity to offer dependable and steady power backup. As telecommunications networks continue to expand, we expect a rise in the need for TAB-Lead batteries. Recycling lead-acid batteries, notably TAB-Lead batteries, is receiving more attention as a result of environmental concerns. Recycling programs guarantee a steady supply of raw materials while also being environmentally conscious. Recycling initiatives are being promoted by governments and organizations, and by lowering waste and easing resource scarcity, they can have a positive impact on the TAB-Lead battery market.

Technological Advancements

The performance and longevity of TAB-Lead batteries are increasing due to technological developments. These developments include improvements in battery management systems, electrode materials, and separator technology. Lead batteries' improved performance and longevity make them more appealing for a range of uses, which propels market expansion. Economic variables that affect production costs and pricing in the TAB-Lead battery industry include changes in the price of raw materials and currency exchange rates. Favorable policies and economic stability can create an environment that benefits both investors and manufacturers, thereby encouraging market growth.

Segmental Insights

Type of Batteries Insights

In the market for power battery tab leads, lead-acid batteries constitute the dominant category. This is because lead-acid batteries have several uses, including in energy storage systems, electric cars, and starting, lighting, and ignition (SLI) systems. The technology behind lead-acid batteries is well-established and well-understood, having been in use for well over a century. They are a reliable option for a variety of applications due to their track record of predictability and dependability.

Regional Insights

The Asia Pacific region is expected to hold the largest share of the market throughout the forecast period. Currently, Asia Pacific is the dominant region in the power battery tab-lead market. This dominance can be attributed to the presence of major EV and battery manufacturers in the region, including China, South Korea, and Japan. These countries are also making significant investments in the development of new energy storage systems, which is further boosting the demand for power battery tab lead.

Power Battery TAB-Lead Market

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Recent Developments

  • In January 2023, the Chinese company Soulbrain announced that it had developed a new lead-free tab-lead material for power batteries. The new material is made from a combination of copper and tin, and it is said to have improved electrical conductivity and corrosion resistance compared to traditional lead-based tab-lead materials.
  • In February 2023, the Japanese company Sumitomo Electric announced that it had invested in a new lead production facility in China. The new facility is expected to start production in 2024, and it will have an annual production capacity of 50,000 tons of lead.
  • In March 2023, the South Korean company Dongguan Huachuang New Power announced that it was expanding its power battery tab-lead manufacturing operations into the Middle East. The company is building a new factory in Saudi Arabia, which is expected to start production in 2024.

Key Market Players

By Type of Batteries

By Voltage of Battery

By Applications

By Region

  • Less than 12V
  • 12V to 24V
  •  More than 24V
  • Automotive
  • Consumer
  • Electronics
  • Industrial
  • North America
  • Europe
  • South America
  • Middle East & Africa
  • Asia Pacific

 

 

Table of Content

  1. Executive Summary

    • 1.1 Market Overview

    • 1.2 Key Developments and Trends

    • 1.3 Strategic Recommendations

  2. Introduction

    • 2.1 Report Objectives and Scope

    • 2.2 Methodology Overview

    • 2.3 Definitions and Assumptions

  3. Market Overview

    • 3.1 What is a TAB-Lead in Power Batteries?

    • 3.2 Role in Battery Cell Architecture and Performance

    • 3.3 Types of TAB-Leads (Aluminum, Copper, Nickel-Plated, Laminated)

    • 3.4 Industry Value Chain and Material Sourcing

  4. Market Dynamics

    • 4.1 Market Drivers

      • 4.1.1 Surge in EV Battery Production and Gigafactories

      • 4.1.2 Advancements in Cell-to-Pack (CTP) and Module-Free Designs

      • 4.1.3 Demand for High-Current, Low-Resistance Battery Leads

    • 4.2 Market Restraints

      • 4.2.1 Volatility in Raw Material Prices

      • 4.2.2 Stringent Quality Requirements for Precision and Bonding

    • 4.3 Opportunities

      • 4.3.1 Development of Laser-Weldable Composite TABs

      • 4.3.2 Applications in Fast-Charging and High-Power Batteries

    • 4.4 Market Challenges

    • 4.5 Porter’s Five Forces Analysis

  5. Technology and Material Landscape

    • 5.1 Structure and Bonding of TAB-Leads

    • 5.2 Laminated and Sandwich TAB-Leads

    • 5.3 Material Choices (Cu, Al, Ni-Cu, Cu-Al) and Thermal Properties

    • 5.4 Innovations in Ultrasonic Welding and Automation

  6. Market Segmentation

    • 6.1 By Material Type

      • 6.1.1 Copper

      • 6.1.2 Aluminum

      • 6.1.3 Nickel-Plated Alloys

      • 6.1.4 Laminated/Composite Materials

    • 6.2 By Battery Type

      • 6.2.1 Lithium-Ion (LFP, NMC, NCA)

      • 6.2.2 Solid-State

      • 6.2.3 Others

    • 6.3 By Application

      • 6.3.1 Electric Vehicles

      • 6.3.2 Energy Storage Systems (ESS)

      • 6.3.3 Consumer Electronics

      • 6.3.4 Aerospace and Industrial

  7. Regional Analysis

    • 7.1 Asia-Pacific

    • 7.2 North America

    • 7.3 Europe

    • 7.4 Latin America

    • 7.5 Middle East & Africa

  8. Market Size and Forecast (2020–2030)

    • 8.1 Global Revenue and Volume Forecast

    • 8.2 Segment-Wise Forecast by Application and Material

    • 8.3 Regional Growth Outlook

  9. Competitive Landscape

    • 9.1 Market Share Analysis

    • 9.2 Profiles of Key Players

      • 9.2.1 Zhejiang Yongjiu Battery Materials

      • 9.2.2 Shenzhen Kedali Industry

      • 9.2.3 Ningbo Shanshan

      • 9.2.4 Others

    • 9.3 Technology Licensing, Partnerships, and M&A Activities

  10. Regulatory and Industry Standards

    • 10.1 ISO/IEC Standards for Battery Components

    • 10.2 Automotive-Grade Material Certifications

    • 10.3 Environmental Compliance and Material Safety

  11. Innovation and Future Outlook

    • 11.1 Integration with Smart Battery Modules

    • 11.2 Enhanced Current-Carrying and Heat Dissipation Solutions

    • 11.3 High-Speed Manufacturing and Precision Welding Systems

  12. Conclusion and Strategic Outlook

  13. Appendices

    • 13.1 Glossary

    • 13.2 Research Methodology

    • 13.3 References and Sources

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